Foil Strain Gauges

High-Precision Foil Strain Gauges for Accurate Stress Monitoring

Strain and Stress Measurement Devices delivers reliable foil strain gauges designed for B2B clients demanding precision and durability

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Overview

Foil strain gauges are among the most widely adopted sensing technologies for accurately measuring strain in a broad range of engineering and structural applications. These sensors convert mechanical deformation into readable electrical signals, enabling precise evaluation of stress, fatigue, and material performance in real time. This webpage details the

construction, performance characteristics, use cases, and technical compatibility of foil strain gauges across industries. Whether used for structural health monitoring, fatigue analysis, or product development, these sensors play a critical role in reducing failure risk and ensuring engineering integrity.

Strain and Stress Measurement Devices serves as a trusted B2B partner across North America, offering tailored foil strain gauge solutions backed by a proven reputation in innovation, customer support, and quality assurance. From Tulsa, OK, our team supports businesses with field-proven tools and custom configurations that help clients unlock the full value of smart measurement technologies.

Advanced Technologies from Trusted Partners

In addition to offering products and systems developed by our team and trusted partners for Foil Strain Gauges, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.

Core Components

Hardware Products (from GAO Tek & GAO RFID)

Bolt-On Strain Gauge Weight Sensor – GAO Tek

A robust mechanical sensor with aluminum alloy construction for multipoint analysis.

Mechanical Force Metal Foil Strain Gauge Sensor – GAO Tek

High-accuracy metal foil strain gauge designed for precise stress detection.

High-Quality Mechanical Force Sensor AA Series – GAO Tek

Durable, industrial-grade strain gauge with enhanced load response sensitivity.

IOT 2-Hole Bolt-On Strain Gauge Sensor – GAO Tek

IoT-compatible foil strain sensor for complex structural layouts and multipoint readings.

Compression & Tension Load Cell – GAO Tek

OEM-grade strain gauge load cell providing highly reliable compression and tension data.

Software and Systems

GAO Tek Data Acquisition (DAQ) Software

Intuitive platform for visualizing, logging, and analyzing strain data from multiple channels.

GAO RFID IoT Gateway & Middleware

Enables wireless monitoring of foil strain gauges via RFID-enabled tags and real-time alerts.

Key Features and Functionalities

  • High Accuracy: Reliable strain measurements with minimal drift and high linearity.
  • Temperature Stability: Designed with advanced compensation for thermal effects.
  • Versatile Configurations: Available in single, dual, and rosette grid patterns.
  • Adhesive Compatibility: Supports multiple bonding agents for varying surfaces and conditions.
  • Low Profile Design: Thin, flexible backing ensures minimal impact on test materials.

System Compatibility

  • Compatible with a wide range of data acquisition systems (DAQ)
  • Works with SCADA and PLC interfaces
  • Supports both analog and digital output modules
  • Integrates easily into IoT platforms and RFID-based telemetry
  • Bonds to metals, composites, and reinforced concrete structures

Applications

  • Structural health monitoring (bridges, towers, and dams)
  • Equipment and machinery performance validation
  • Fatigue testing and lifecycle analysis
  • Mechanical stress analysis in aerospace, rail, and automotive parts
  • Fatigue testing and lifecycle analysis

Industries We Serve

Civil & Structural Engineering

Aerospace & Defense

Automotive & Transportation

Energy & Utilities

Manufacturing & Industrial Equipment

R&D Laboratories and Academic Institutions

System CompatibilityRelevant U.S. and Canadian Industry Standards

  • ASTM E251
  • AASHTO R18
  • IEEE 1451
  • CSA S6
  • MIL-STD-1312-13

Case Studies

Bridge Monitoring Retrofit – Missouri, USA
A transportation authority used Strain and Stress Measurement Devices’ foil strain gauges to monitor real-time deformation in a steel truss bridge during a seismic retrofitting project. Data captured through DAQ systems provided essential stress patterns that validated reinforcement effectiveness.
An aerospace manufacturer partnered with us to embed foil strain gauges into carbon fiber components undergoing flight-cycle fatigue testing. The sensors provided consistent readings that supported FAA certification.
Our foil strain gauges were installed on radial gates of a Canadian hydropower station to monitor dynamic stress during seasonal flow changes. Data integration with cloud platforms enabled real-time alerts and proactive maintenance scheduling.

Need reliable foil strain gauges for your next structural or mechanical testing project?

Contact Us today to request a quote, schedule a consultation, or get expert guidance tailored to your application. We’re here to support your success with proven technology and responsive service.

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